Handyman Dan's TSI Project

[skarp]

Very interesting Dan, thinking outside of the box.

Looking forward of seeing the car in person and going for ride.

[Handyman Dan]

Here is a list of some of the new parts I have used in building this car :

Engine:
MegaSquirt II Running Sequential Injection and CNP Setup with Wideband EGO and Boost Controll
New Crankshaft
New Wiesco Forged Pistons
New Oil Pump
New Adjustable Cam Gear
New Timing Kit
Recondition Rods
Garrett Turbo Rebuilt / Customized at Mikes Turbo MikeTurboInc The Home of World Fastest Turbos l 1-866-748-8726
compressor wheel Dia.
exducer is 76 mm
inducer is 57.7 mm
trim is 52
A/R is .50
turbine wheel Dia.
exducer is 64.3
inducer is 73.3
trim is 68
A/R is .63
CRYO2 Intercooler. 24” Wide X 10” Tall X 3.5” Thick. With 3” inlet and outlets. With spray bar and Steel Braided line
Tube Exhaust Manifold SS
MK1 VR SENSOR BRACKET KIT
MOOKEEH MK1 CRANK PULLEY WITH EDIS TRIGGER WHEEL
ST Performance Fuel Pressure Regulator
ST Performance Fuel Filter
4 New Cooling Fans
A Large Oil Cooler with SS Braided Lines with AN Fittings
New 100 AMP Alternator
LS2 Yukon / Corvette Coils (4 of them)
Griffin custom made Radiator. It has two 1.5 inch flues which makes it 3 inches thick.
Custom made Multiport Intake Manifold with a 75 mm Throttle Body from a 32 valve Northstar engine, Powder Coated
Four Delphi FJ10455 75lb Injectors with new connectors
Custom made Cam Angle Sensor (CAS)
ARP Head Studs
ARP Rod Bolts
New Fuel Filter
Schneider 280F-14 U-FW Solid Follower Camshaft with new springs to match
New NON JET Valve Cylinder Head From Engine Machine Service (Dads)
New External 38mm Wastegate
New Blow Off Valve
2.5 Inch Exhaust - No Converters
Custom Hardpipes
Balance Shaft Eliminator
Powder Coated Valve Cover
New A/C receiver dryer and also a new expansion valve. I have replaced all the o-rings with new ones.
New Walbro 255 LPH fuel pump
New Silicone Heater Hoses

Drivetrain/Suspension:
5 Speed Manual Transmission
6 Bolt Axels and LSD
New CV- Joints Boots
New Wheel Bearings and Seals on ALL 4 Wheels
New Front and Rear Struts
New Bellows and Bumpers
All New Eibach Progressive Springs
Suspension Technqiues Front and Rear Sway Bar
New Polyurethane Sway Bar Bushings
New Polyurethane Endlink Bushings
Master Polyurethane Bushing Kit
MK1 STARION FRONT AND REAR ADJUSTABLE PILLOW BALL CAMBER PLATES
New Findaza Flywheel and puck Clutch and pilot bearing and release bearing
New Clutch Master Cylinder
New Clutch Slave Cylinder
New Brake Master Cylinder
Rebuilt all 4 Wheel Calipers
Slotted Front and Rear Rotors
Steel Braided Brake Lines
ABS Delete
New U-Joints
New Goodyear's Fuel Injection line from the gas tank to the engine

Interior:
Factory Radio
New rear Speakers
New stepper boost gage
New fuel pressure gage
New Innovative EGO Wideband Gauge and Sensor
Stock Radio
Trunk Mounted Battery
Rebuilt Wiper Motor and linkage and transmission


Exterior:
Polished Wheels
All New Tires
89 One Piece Airdam
Gas tank completely reconditioned and painted.

[Handyman Dan]

I worked on the A/C and have gotten it working like new and it blows clod air. I also have the vacume pump working now.

[Handyman Dan]

I rented a Dyno for 6 hours and here is the results.

[skarp]

Nice numbers there, should have let me know I would have enjoyed going as well.

Now make my car do that! ha

sk

[Handyman Dan]

Here is some pictures of the insids of the car.